Robot Welding Systems
Robotic Welding Systems provide many benefits including reduced labour costs, improvement in quality & a consistent work output rate. Panasonic Robot Welding systems have short delivery times, are easy to program and provide a fast return on investment.
With over 30 years of robotic welding & automation experience, Orion Automation can ensure that you are provided with the most cost effective system to meet your production requirements – no matter how difficult your process is.
Seamless integration
The Panasonic range of Robot Welding Systems are completely manufactured by the one supplier to create seamless integration. The systems include the Robot Manipulator, Robot Controller, Welding Power Source, Welding Torch & Wire Feed system and Welding Software.
Easily programmable to suit your business needs
To ensure that operators - even those with no welding experience - are able to program the robot welding system Panasonic have developed the Weld Navigation software. With training the operator only needs to enter the material details for the system to determine the optimum welding conditions.
We have systems for all types of materials
Panasonic Robot Welding Systems processes include MIG, TIG and Laser Welding of Mild Steels, Stainless Steels, Aluminium, Galvanised Metals, Copper & Titanium. Whether the material is thin, thick plate or pipe there are specific hardware and software configurations for all of these applications.
Are you considering robotic welding for your business?
Robot Welding is fast |
A robot welding system can produce 3 to 5 times the production compared to a manual welder, allowing the operator to attend to other tasks while the robot is in production |
Short lead times |
Robot welding system delivery time is typically 8 to 12 weeks |
Fast payback |
System investment starts at $65K AUD to weld Mild Steel and Stainless Steel, typically providing payback within 12 months |
Easy to learn |
Time to teach operators and programmers takes 2 to 3 days |
No qualifications required |
The operator or programmer does not need to be a qualified welder |
On site testing |
Product welding trials can be completed at your premises using our mobile robot welding system |
Long term value |
Lifespan of robot welding system exceeds 10 years, with many systems still operational after 15 years |
Suitable for all sizes of business |
Manufacturing businesses with just a few employees can benefit from automating the welding operations. |
Robotic welding has many benefits for your business
Robot Welding Systems increase your productivity |
A good ballpark is that each robot welding system can weld the equivalent of 3 manual welders |
Improved quality |
With a robot welding system each weld can be configured to the seam’s requirements which minimises heat input, material distortion, consumable cost and power usage |
Flexibility |
Whether you need to make 100 or 10,000 parts, or multiple products simultaneously, we can assist you with the right solution and system layout designs |
Reliable |
Reduce reliance on specific personnel |
Low down time |
Load your robot welding system prior to maintain production during meal breaks |
Reliable supply chain |
Manufacturing times are consistent, providing planning information and reducing the need to stock inventory |
Product Range
Orion Automation has a full range of Panasonic Robot Welding Systems for all types of materials & processes.
Select a product for more information
Panasonic Robot Welding - Examples
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Consistent, high quality welding
Orion Automation – Panasonic Robot Welding & Handling
Active TAWERS welding of stainless steel
Orion Automation – Panasonic Robot Welding & Handling
Consistent Quality
Orion Automation – Panasonic Robot Welding & Handling
Stainless Steel
Orion Automation – Panasonic Robot Welding & Handling
Aluminium TIG welding
Orion Automation – Panasonic Robot Welding & Handling
Aluminium TIG pipe welding
Orion Automation – Panasonic Robot Welding & Handling
MIG Welding Aluminium AWP
Orion Automation – Panasonic Robot Welding & Handling
Exact positioning for multiple welds
Orion Automation – Panasonic Robot Welding & Handling
Videos - Robotic Welding
Key components of Panasonic Robot Welding Systems
Robot Manipulator |
With reaches from 1,100mm to over 2,000mm and able to be integrated to Linear Tracks to weld products to 20 metres in length. |
Robot Controller |
The Panasonic G3 Controller is specifically designed for Robot Welding with integrated welding interface control boards and software. |
Teach pendant |
The Panasonic G3 Teach pendant is easy to use whilst maintaining advanced functionality |
Welding Power Source |
Either Integrated with the robot controller or separate for specific processes Panasonic has the complete range of MIG, TIG, Laser Welding and Plasma Cutting power sources. |
Welding Process Torch |
From gas & water cooled robot welding torches to advanced torches with integrated servo wire feeders the Panasonic range has a Torch configuration for your application. |
Wire Feeder |
Panasonic’s wire feeder systems include the advanced servo motor driven wire feeder that is integrated with the robot controller. |
System software |
From Panasonic’s Weld Navigation software to automatically define the optimal weld conditions to the advanced DTPSIII Off Line Programming Software – all software is manufactured by Panasonic Robot Welding Systems. |
System Options
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Single and Dual Axis Positioner Systems with payload capacity from 250 kg to 5000 kg
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Servo Motor Systems from 100W to 5KW
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External Axis Controllers interfaced with the robot controllers
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Off Line Programming Software
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Process Control Software
